Coolship

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Copper Coolship at a brewery in Prague

Coolship (Anglicized version of the Dutch/Flemish koelschip) is a type of fermentation vessel used in the production of beer. Traditionally, a coolship is a broad, open-top, flat vessel in which wort cools. The high surface to mass ratio allows for more efficient cooling. Contemporary usage includes any open fermentor used in the production of beer, even when using modern mechanical cooling techniques. Traditionally, coolships were constructed of wood, but later were lined with iron or copper for better thermal conductivity.

Homebrew Coolships

 
"Mini-coolship" by Devin Bell
 
Boil kettle coolship by Gail Ann Williams. Cheese cloth was used to keep out debris, and a chair was carefully placed to keep out wild raccoons.

Many homebrewers will construct a "mini-coolship", as seen by Devin Bell's picture. Devin has reported good results from using his makeshift coolship [1]. The benefit of building one is that a ball valve can be installed near the bottom of the coolship, which will make transferring the wort easier. Another option that some people have reported trying is purchasing a large stainless steel pans from a restaurant supply store, as well as food grade plastic trays.

The third and recommended option is to use your boil kettle. At the 2015 National Homebrewer's Conference in San Diego, James Howat's presentation, Wild and Spontaneous Fermentation at Home, showed that using a boil kettle as a coolship is better for replicating a large commercial coolship. James showed this by figuring out the volume of the wort in cubic feet in a large coolship, and the cubic feet volume of wort in a small coolship. He then compared the surface area of the top portion of the wort that is exposed to the air for each coolship. There is actually a significantly greater surface area to wort ratio in the smaller coolship (this is similar to how there is a greater surface area to wort ratio in small wooden barrels versus large wooden barrels). [2].

Example of a 36 bbl coolship:
Dimensions of the example coolship: 10 ft x 10 ft x 1.5 ft.
Wort volume = 1122 gallons = 150 cubic feet.
Surface area of the top surface of the wort = 100 square feet.
Surface Area to Volume ratio = 100/150 = 0.67 square feet of top surface area per cubic foot of wort.
Example of a 10 gallon coolship:
Diensions of the example "mini-coolship":2.5 ft x 2.5 ft x .020 ft (2.4 inches).
Wort volume: 9.35 gallons = 1.25 cubic feet.
Surface area of the top surface of the wort = 6.25 square feet.
Surface Area to Volume ratio = 6.25/1.25 = 5 square feet of top surface area per cubic foot of wort [2].

Surface area effects both the microbe collection and the cooling rate. Using a boil kettle, while it may still not be as close to the 0.67 sq ft/cu ft ratio as a production brewery coolship, will be closer than a "mini-coolship". James Howat also recommends perhaps trying to insulate the boil kettle so that the rate of cooling is not too fast [2]. For more information on the process of brewing with a coolship, see Spontaneous Fermentation.

See Also

References