Sour Worting

Sour Worting is a process in which Lactobacillus is given a "head start", pitched before the yeast so that it will be able to produce significant amounts of lactic acid before the saccharomyces completes the main fermentation. There are several variations on this method, including souring in the primary fermenter, souring in a secondary vessel, or even souring in the boil kettle itself. There are also various methods of inoculating the wort with Lactobacillus. Finally, the brewer has the option of pasteurizing the wort by heating it to kill the Lactobacillus before adding the yeast for the main fermentation. Many brewers prefer this process over Sour Mashing because it can be easier to control, and when implemented properly it produces a clean sour beer in a short amount of time. The possibility of pasteurizing the soured wort also makes this a good method for making sour beers with a lot of residual malt sweetness (e.g. sour barley wines), and should also make it attractive to brewers who are concerned about infection issues in their cold side equipment (equipment that is used post-boil) .

"Mixed culture fermentation for sour beers produces one thing, and (kettle souring) produces another thing. If you’re going to make a malty red ale that is kettle soured, don’t call it a Flanders Red. Honor the tradition." - Sean Burke of the Commons Brewery, Kettle Souring Presentation, CBC 2015.

Processes

Souring in the Boil Kettle

Also known as kettle souring, souring in the boil kettle is a simple process that is often used if the brewer wants to subsequently heat pasteurize the wort. Pasteurizing the wort has the advantage of allowing the brewer to rack the pasteurized wort into a fermenter and pitch brewer's yeast without fear of an ongoing Lactobacillus infection in their post-boil equipment.

The brewing process is the same for any all grain batch up until the first wort and sparge runnings are collected into the boil kettle. The temperatures that a typical mash out/sparge reach should be enough to pasteurize the wort . Once all of the wort is collected in the boil kettle, the wort is chilled to around 80-120°F (37-48°C), depending on the Lactobacillus culture that is being used. Once chilled to the temperature that is appropriate, the wort in the kettle is inoculated with a culture of Lactobacillus.

There are various ways of inoculating the wort. A reliable method is pitching a pure culture of Lactobacillus. Alternatively, a handful of unmilled malted barley can be added to the kettle for inoculation instead of a pure culture, since the husks of grain carry many microorganisms. If unmilled grain is added, it is recommended to fill the head space of the kettle with CO2 because oxygen can encourage off flavors such as rancid cheese from Butyric Acid and/or Isovaleric Acid, which are produced by microbes that are naturally present on the grain. Keeping the temperature between 113-120°F (45-48.8°C) will encourage the Lactobacillus resident on the grain and will discourage other bacteria. Lowering the pH of the wort to under 4.4 will also discourage many other bacteria from thriving in the wort during the incubation period. There currently is no formula for how much lactic acid to add to a volume of wort due to the different buffering capacities of wort and water, but using 1ml of 88% lactic acid per .1 shift in pH for 5 gallons of wort is a good starting measurement.

If a pure culture of Lactobacillus bacteria is used it is ideal but not necessary to fill the head space of the fermenter with CO2 gas (some brewers have reported that this will help reduce sulfur in the finished beer). The kettle should be held at the desired temperature for 24-72 hours (in some cases longer, but no longer than 5 days). Depending on the strain of Lactobacillus, and the desired sour level, the time of incubation is ultimately a variable that is up to the brewer. The kettle lid should be firmly in place and optionally sealed with plastic wrap so that other microorganisms do not get in. Potential for formation of Butyric Acid and Isovaleric Acid when using only a pure culture is extremely slight to none assuming no other microbes are allowed inside the kettle.

Once the level of acidity is reached (this can be tested with a reliable pH meter, or in the case of using a pure culture can safely be taste tested), the wort is brought to a boil. Caution: the wort gravity may also be tested to check for alcohol presence. Alcohol can be more easily boiled off since it boils at 173.1°F or 78.4°C . The wort may be boiled normally in the case of any style of beer that requires a longer boiling process, or it it may be boiled for no more than a minute or two in the case of making a Berliner Weissbier. Technically speaking, the wort doesn't need to be boiled at all, as long as it is heat pasteurized , so if alcohol is present then the brewer can choose to heat pasteurize the wort at 170°F (76.6°C) for 15 minutes.

Once the soured wort is heat pasteurized, it can be safely added to the primary fermenting vessel without worries of future infections. The wort is aerated as normal, and brewer's yeast, or Brettanomyces yeast is then pitched into the wort as normal (usually brewer's yeast is used if infection of equipment is a concern). At a pH of 3.4 or lower, the acidity of the wort can effect the fermentation of some strains of brewer's yeast . It is recommended to pitch a healthy starter of yeast. In the case of using dry yeast, re-hydrating as per the manufacturer's recommendations and using a yeast nutrient like Go-Ferm is recommended.

Souring in the Primary Fermenter

Wort can be soured in the primary fermenter before adding other yeasts. This is generally a good approach for brewers who aren't concerned with pasteurization and infections of their cold side equipment. This has the advantage of possibly producing a more complex sour beer overall, or at least a sour beer that will evolve over time. It has the advantage over a more traditional Mixed Fermentation in that Lactobacillus is used to guarantee at least a certain level of sourness. This is also a good process to use for making a Berliner Weissbier.

The process is very similar to the sour worting technique, except the wort is never pasteurized after it is soured. The all grain brewing process is the same for any all grain brewing process, except that after the boil the beer is only chilled to the recommended temperature for the Lactobacillus strain that the brewer is going to use. Using grain husks for souring with this method is not advised since the grain will stay in the fermenter during primary fermentation, and unwanted microbes on the grain husks would potentially have a longer exposure to the wort. Instead, the brewer should use a pure strain of Lactobacillus. As a result of not using grains to sour the wort, there is little concern of developing Butyric Acid or Isovaleric Acid with this method. There is also the option of using a sour yeast cake from another sour beer as the bacteria inoculation.

Once cooled to the desired temperature (usually around 90-120°F or 32.2-48.8°C), the wort is racked to the primary fermenting vessel. Note that the wort should contain a low amount of IBU's when using this process since IBU's can inhibit many (but not all) species of Lactobacillus. Less than 6 IBU's is a good guideline in general. It may or may not be advised to create a Lactobacillus starter (see the Lactobacillus page) before hand. Once the wort is racked to the primary fermenting vessel, the Lactobacillus culture is added directly to the fermenter. No other yeasts are added at this time. The Lactobacillus bacteria is allowed to incubate by itself in the wort for 2-5 days with the before mentioned target temperature maintained throughout the incubation period (some Lactobacillus species/strains may continue to produce acidity under lower temperatures). The exact time frame of incubation depends on the species/strain of Lactobacillus, the manufacturer's recommendation, and the brewer's desired acidity level. Acidity can safely be measured with a reliable pH Meter throughout this time. If possible, it is advised that the brewer fill the head space of the fermenter with CO2. Some brewers have reported that this helps to reduce sulfur production, but if Brettanomyces is added to the beer later on in the process and allowed to age, this shouldn't be a concern.

After the desired acidity level is reached from the incubating Lactobacillus bacteria, the brewer can crash cool the fermenter down to the temperature that is desired for the primary fermenting yeast. Both Saccharomyces and Brettanomyces, or a blend can be used as primary fermenting yeast. Brettanomyces is often chosen because of it's higher tolerance of a low pH environment (3.4- pH ). If the chosen yeast requires aeration and the brewer has the ability, the sour wort should be aerated before pitching yeast. DanABA has had good luck using Safale US-05 dry yeast in non-aerated wort; it is recommended that US-05 is re-hydrated in warm water with a re-hydrating yeast nutrient such as Go-Ferm . The wort is then fermented out as normal. The brewer can consider other Brewing Methods such as pitching Brettanomyces, a mixed culture, or commercial sour beer dregs into secondary.

Souring in Another Vessel Before Racking to the Primary Fermenter

This process is very similar to sour worting in the kettle. This method is ideal for those who wish to use grains to introduce Lactobacillus to the beer. If done properly, the formation of Butyric Acid and Isovaleric Acid should be minimal.

The wort is mashed and sparged as normal, and is then lowered to somewhere between 113-120°F (45-48.8°C). This temperature favors Lactobacillus, while discouraging Enterobacteriaceae. Optionally, the mash pH can be lowered to 4.4 with lactic acid or acidulated malt to further discourage Enterobacteriaceae activity. Once the desired temperature (and optionally pH) is reached, a handful of fresh malted unmilled grain is added to the mash and allowed a few minutes to inoculate the mash with the microbes found naturally on the grain husks. The wort is then transferred to a second vessel such as a glass carboy. The vessel should be filled to the very top, minimizing the oxygen levels inside the vessel. The vessel should be stored in a heated environment that maintains a temperature between 113-120°F (45-48.8°C) for 1 to 4 days depending on how much acidity the brewer wants (3 days is a good rule of thumb) .

Once the 1 to 4 day time period has been reached, the wort is transferred to the boil kettle and boiled as normal. Boiling will kill all of the microorganisms in the wort, and will provide the option for adding hops and other kettle additions. Just as with kettle souring, the wort doesn't have to be boiled, but can be instead heat pasteurized at 170°F (76.6°C) for 15 minutes . Caution: the wort gravity may also be tested to check for alcohol presence. Alcohol can be more easily boiled off since it boils at 173.1°F (78.37°C) . Once boiled, the wort can be chilled and handled in the same way as the above methods for wort souring.

James Spencer provides an article that fully explains his process, as well as a step by step video guide and tasting on Beer and Wine Journal .

See Also

Additional Articles on MTF Wiki

• Sour Mashing
• Alternative Bacteria Sources
• Lactobacillus
• Mixed Fermentation

External Resources

• How I Sour Mash & A Recipe; Sui Generis Blog by Bryan Heit (includes Sour Worting and microbiology information).